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Deep Hole Drilling for Watchmaking and Jewelry Manufacturing

Watchmaking and jewelry manufacturing demand holes that are smaller, more precise, and more beautifully finished than any other industry. A 0.3 mm hole drilled through a gold watch plate must be straight, burr-free, and visually perfect — because the customer will see it under magnification every time they look at the movement. Deep hole drilling methods adapted for micro-diameters make these holes possible.

Applications in Watchmaking

Watch Movement Holes

ComponentHole TypeTypical DimensionsFunctionMaterial
Main plateJewel setting holeØ 0.5–1.5 mm × 1–3 mmHolds jewel bearingBrass, nickel-silver, gold
Main plateScrew holeØ 0.3–0.8 mm × 1–3 mmHolds movement componentsBrass, nickel-silver
BridgePivot holeØ 0.3–1.0 mm × 0.5–2 mmGear train pivot locationBrass, German silver
Balance cockJewel settingØ 0.4–1.2 mm × 1–2 mmBalance wheel bearingBrass, gold
Barrel arborArbor holeØ 0.8–2.0 mm × 2–5 mmMainspring barrel rotationBrass, steel
Calendar wheelCenter holeØ 0.8–3.0 mm × 0.5–1.5 mmWheel rotationBrass

Watch Case and Crown Holes

FeatureHole TypeTypical DimensionsFunctionMaterial
Crown holeThrough-hole in case sideØ 2–5 mm × 3–10 mmCrown stem passageStainless steel, gold, titanium
Pusher holeThrough-holeØ 1–3 mm × 3–8 mmChronograph pusherSame as case
Spring bar holeBlind hole in lugØ 1.2–1.5 mm × 2–4 mmStrap attachmentSame as case
Screw hole (case back)Threaded blind holeØ 0.6–1.0 mm × 2–4 mmCase back screwsSame as case

Applications in Jewelry

ComponentHole TypeTypical DimensionsFunctionMaterial
Beading (stringing) holeThrough-holeØ 0.3–1.0 mm × full beadThread or wire passageGold, silver, gemstone
Pearl drillingThrough-holeØ 0.3–0.8 mm × full pearlStringingPearl (nacre)
Tube settingTube holeØ 1–3 mm × 2–5 mmStone settingGold, platinum
Chain linkLink holeØ 0.5–2 mm × 1–3 mmLink connectionGold, silver
Pendant bailBail holeØ 1–3 mm × 2–5 mmChain attachmentGold, platinum
Earring post holePost holeØ 0.8–1.2 mm × 5–15 mmPost insertionGold, titanium

Materials

Material-Specific Challenges

MaterialHardnessChip FormationDrill WearSurface FinishSpecial Consideration
Gold (14K–24K)SoftGummy — continuous chipLow — abrasive wearExcellent — burnishesMaterial value — minimize waste
Sterling silverSoftContinuous — can clog flutesLowGood — can gallTarnish — requires cleaning after drilling
PlatinumVery hardShort chipsHigh — tool wear rapidGoodHigh value — difficult to drill
PalladiumModerateGoodModerateGoodSimilar to platinum — lower cost
Brass (free-machining)ModerateGood — short chipsLowExcellentWatch plates — most common
Nickel-silver (German silver)ModerateGoodModerateGoodWatch plates — traditional
Stainless steel (316L)ModerateGood — some work hardeningModerateGoodWatch cases — common
TitaniumModerateGummy — stringyModerateGoodWatch cases — lightweight

Micro-Hole Drilling in Precious Metals

MaterialDrill DiameterSpindle SpeedFeed RateCoolantSpecial Technique
Gold (18K)0.3–0.8 mm8000–15000 RPM2–8 mm/minLight oil mistPeck drilling — frequent retract to clear chips
Gold (18K)0.8–2.0 mm5000–10000 RPM5–20 mm/minLight oil mistPeck drilling
Sterling silver0.3–1.0 mm8000–12000 RPM5–15 mm/minOil mist or noneSharp drill required — polished flutes
Platinum0.5–1.5 mm3000–6000 RPM2–8 mm/minOil mistCarbide drill — slow feed — careful peck
Brass0.3–2.0 mm10000–20000 RPM10–40 mm/minOil mist or airEasy drilling — most forgiving material

Micro-Drilling Techniques

Method Comparison

MethodMinimum DiameterMax L/D RatioToleranceSurface FinishApplication
Conventional twist drill (peck)0.1 mm5:1± 0.01 mmRa 0.4–0.8 µmGeneral watch holes
Gun drilling0.5 mm100:1± 0.005 mmRa 0.1–0.4 µmDeep straight holes
Laser drilling0.01 mm10:1± 0.005 mmRecast layer presentTiny holes — gemstones
EDM drilling0.05 mm20:1± 0.005 mmRecast layerHard metals — no burr
Micro-milling0.2 mm5:1± 0.005 mmExcellentNon-round holes

Peck Drilling for Watchmaking

StepActionDetail
1Center drillSmall spot drill — prevents drill wander
2Drill to 2× diameter depthFirst peck — shallow
3Retract fullyClears chips from flutes
4Drill additional 2× diameterSecond peck
5Retract fully
6Continue to full depth
7Deburr entry and exitSmall chamfer tool or hand deburring

Gun Drilling for Small Diameters

ParameterValueNotes
Minimum diameter0.5 mmCommercially available gun drills
L/D ratioUp to 100:1At 0.5 mm diameter
Coolant pressure50–150 barFor chip evacuation
Surface finishRa 0.1–0.4 µmExcellent
Tolerance± 0.005 mmdiameter

Precision Requirements

Dimensional Tolerances

FeatureTypical Watch ToleranceMeasurement Method
Plate hole diameterH6–H7 (± 0.005–0.012 mm for 0.5 mm hole)Air gauge, optical
Watch case hole diameter± 0.02–0.05 mmPin gauge, bore gauge
Jewel setting hole± 0.003–0.005 mmOptical — specialized
Hole position (plate)± 0.01–0.02 mmOptical CMM
Hole perpendicularity0.01 mm / 10 mmCMM
Depth (blind hole)± 0.05 mmDepth gauge, optical

Surface Finish Requirements

ApplicationRa RequiredVisual RequirementMeasurement
Watch plate — visible surface< 0.2 µmNo tool marks visible at 10×Optical profilometer
Watch plate — hidden surface< 0.4 µmClean — no burrsVisual at 5×
Jewel setting hole< 0.1 µmMirror finishOptical
Case hole (visible)< 0.4 µmNo visible marksVisual comparison
Jewelry bead hole< 0.8 µmSmooth — no snag pointsVisual + thread test

Burr Control

Burr LocationAllowableDeburring Method
Hole entry< 0.01 mmChamfer tool, hand deburring
Hole exit< 0.01 mmBack-chamfer, deburring brush
Jewel settingZero burrPrecision reaming + polishing
Watch plate — visible faceZero burrHand finishing under microscope

Quality Inspection

Inspection Methods

MethodApplicationResolutionStandard
Optical microscopeVisual inspection, burr check10–100×Visual standards
Toolmaker's microscopeHole position, diameter± 0.001 mmCoordinate measurement
Air gaugeSmall hole diameter± 0.5 µmGo/no-go
Pin gaugeHole diameter± 0.002 mmGo/no-go
Optical CMMPosition, geometry± 0.001 mmISO 10360
Profilometer (optical)Surface finish< 0.1 nmISO 25178

Typical Inspection Plan

CheckFrequencyMethodSample Size
Hole diameterEvery partAir gauge or pin gauge100%
Hole positionFirst article + periodicOptical CMM1 per batch + 10%
Burr checkEvery partMicroscope 10×100%
Surface finishFirst article + periodicProfilometer1 per batch
Depth (blind holes)Every partDepth gauge100%

FAQ

Is deep hole drilling used in watchmaking?

Yes — watch movements require numerous precise holes for gear trains, jewels, and screws. While many watch holes are drilled with conventional micro-drills using peck cycles, gun drilling is used when straightness and surface finish are critical — for example, jewel setting holes and long oil holes. The watch industry requires holes with tolerances measured in microns, surface finishes that are visually perfect, and zero burrs.

What materials are drilled in watchmaking and jewelry?

Watchmaking: brass (most common for plates), nickel-silver (German silver), gold (cases and high-end movements), stainless steel (cases), and titanium (cases). Jewelry: gold (14K–24K), sterling silver, platinum, palladium, and gemstones (pearls for drilling). Each material requires specific drilling parameters — soft gold and silver are gummy and require sharp tools and peck drilling; platinum is hard and abrasive, causing rapid tool wear.

How do you drill a 0.5 mm hole in gold?

Use a micro twist drill (carbide or HSS-Co), spindle speed 8000–15000 RPM, feed rate 2–8 mm/min with peck drilling (retract fully every 2× diameter depth). Use light oil mist coolant to lubricate and cool. Ensure the drill is extremely sharp — a dull drill will push the soft gold rather than cut it, causing work hardening and drill breakage. Deburr entry and exit with a small chamfer tool or hand deburring under magnification.

What tolerance can be achieved in watchmaking holes?

Watchmaking tolerances depend on the application. Standard plate holes: H6–H7 (approximately +0.005 to +0.012 mm for a 0.5 mm hole). Jewel setting holes: ± 0.003–0.005 mm. Hole position on a watch plate: ± 0.01–0.02 mm. These tolerances require precision drilling equipment, correct tooling, and temperature-controlled conditions. Air gauging or optical inspection is used to verify hole diameters to micron accuracy.

What is the best way to deburr micro-holes in jewelry?

For holes in precious metals, deburring must be done under magnification (10–20×). Methods: entry chamfer with a small countersink or chamfer tool (one rotation — do not over-chamfer), exit burr removal with a deburring brush or back-chamfer tool, and hand deburring with a fine scraper under the microscope. For through-holes in beads or pearls, the edges must be smooth to prevent cutting the stringing thread — a slight chamfer or radius is standard.


Watchmaking and jewelry manufacturing represent the extreme end of precision deep hole drilling — sub-millimeter diameters, precious metals, micron tolerances, and visual perfection. The same drilling principles apply: sharp tools, correct speeds and feeds, adequate chip evacuation, and burr control. But the scale, materials, and quality expectations make these applications a specialized discipline within deep hole drilling. This article reflects industry practice as of 2026.

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